 Tasks: Manufacturing & Supplier Quality Assurance (Engine & Transmission)

- Attend Analysis & Resolve warrenty issues.
- Active CFT member of QRQC (Quick Response Quality Control) meeting and institutionalized more than 100 part, process & design related improvements for smooth roll out of defect free vehicles.
- Parts Responsible = Casting, Forging & Machining parts of engine & transmission including 3C.
- Face the ISO/TS audit for receipt quality & NPD.
- Responsible to reduce Casting, Forging & Machining technology PPM.
- Responsible for Line Utilisation monitoring and involve in analysis and implement actions for Supplier related issues.
- Reduction in Line Rejection PPM
- Supplier Process and System Audit
- Ensure Re PPAP/Process capability.
- Part development(alternate/New) through GDP route
- Testing facility development for critical parts to ensure check.
- Conduct MSA For regular inspection Equipment
- Defect Diagnosis for Defect Analysis & Make trouble Analysis Sheet for Counter Measure
- Lay out Inspection
- Setup Inspection Facility & System at Newely Developed Part Distribution Centre.




- Responsible to Upgrade Suppliers to Self-capable suppliers by initiating and sustaining following Good practices:
a) Drive QRQC to minimise external and internal losses (rejections, breakdown, etc.)
b) Improve Capability of Equipment by regular maintenance activity
c) Establish review mechanism by Supplier Top Management on continuous improvement activity plan
d) Drive to improve detection mechanism
e) Reinitiating PPAP activity on parts that are not Direct On Line (DOL)
f) Institutionalise Systemic improvements by regular audits.
g) Support in developing Tier 2 & establish robust Quality Gates at Supplier incoming area (receipt inspection)
h) Poke–Yoke drive to control wrong part manufacturing.
i) Establish Check and Bring concept.
j) Provide trainings to upgrade Supplier persons Competency not only technical but also soft skills.
 Tools / Method Used:
- PPAP, CMM, MSA, 7QC Tools, SPC, Supplier Auditing

 Tasks: Responsible for 6 Cylinder Block & Cylinder Head Line
- Organize day-to-day QC activities as per SOP and WI
- Ensure setup approval of machines
- Prepare and update inspection plan
- Interact and follow up on corrective actions
- Ensure timely disposition of NC product
- Ensure timely calibration of insp. and gauging equipment
- Ensure availability of latest revision drawings, insp. Plan
- ISO – 9001 and TS – 16949 Documentation
- Layout Inspection as per Requirement
- Handling Customer Complaints
 Tools / Method Used:
- PPAP, SOP, WI, 7 QC Tools, MSA, QM Documentation

 Tasks: Responsible for 6 Cylinder Crank Shaft Machining
- Initiate quality auditing of crankshaft manufacturing line
- Decisions of outgoing product inspection, process and system inspection
- Handle the establishment of the final inspection process
- Decision on non-conformance & scrap review
- Decisions by considering M.Q.P & Standard Room Reports
- Analyze data on customer return / customer complaint, feedback & corrective actions
- Ensure system compliance including conducting document audit, handling of quality gauges
- Commence analysis of processes, find root causes & take the required action
 Tools / Method Used:
- CMM Reports, QM – Documentation, 7 QC Tools, Scrap review